Wednesday, December 22, 2010

The plywood floor has been sealed with 3 coats of spar varnish and mounted to the frame with elevator bolts, these hold much better than the carriage bolts and don't spin when you tighten them. I've also started on framing the walls using 4 in x 1 in ( actually 3/4 in) pine. The framing for the door frame is Oak and Popular to add strength for mounting the door hinges and hardware. Next will be to buy some 4 x 10 ft 1/4 inch ACX plywood to attach to the outside of the frame, then insulate with 3/4 foam and then put the inner wall on, which will also be 1/4 ply, not sure what type of wood but more than likely it will be either Birch or Oak.

Saturday, December 11, 2010

As you can see in the pictures I received the correct brackets for the shock kit and they have been mounted. I was not real happy about drilling a 1/2 inch hole through my frame for the mounting bolt, hopefully this will not cause my frame to weaken. Others have done the same with no ill affect that I know of. "Time will Tell". It took me about 3 hours from start to finish, excluding the trip I had to make to Lowes to pick up another  1/2 inch drill bit.

Tuesday, December 7, 2010

I ordered the wrong mounting brackets for the Monroe retro shock kit, I ordered part RB512 and should of ordered RB511, the replacement should be here this week. I also will be using elevator bolts instead of carriage bolts to attach the floor to the frame, the carriage bolts have a small head which kept spinning as I tried to tighten it down, had to use a clamp to stop the bolt from spinning, the elevator bolts are flatter and have a bigger head, hopefully these will work better and not spin when I tighten them down. I'm starting to layout the galley area with my fridge on the right and batteries / fuse panel on the left. In between will be some drawers and a counter top across the width, above the counter top will probably be a couple of cabinets or cubbys to hold other stuff. The top off the floor has been coated with a couple coats of spar varnish and sanded, I'll add a couple more coats before the floor is complete.

Build costs

  • Total to date
  • Roof rack brackets $100.00
  • LED galley lights $60.00
  • Trim, latches and handle for hatch $130.00
  • Paint and epoxy for roof $125.00
  • Wood for cabin cabinets and roof $200.00
  • LED Cabin Lights $60.00
  • Door Hinges $120.00
  • Misc. glue, bolts and varnish $200.00
  • Aluminum door trim $135.00
  • Cabin lights, 15A inlet, 120 vlt outlet box's $110.00
  • 3 - 4 x 8 x 1/4 birch inside walls $90.00
  • 2- 4 x 10 x 1/4 ACX plywood for outside walls $120.00
  • DMV Registration $165.00
  • Electrical, 12 vlt outlets, battery terminals, fuse block, $130.00
  • Galley hinge and door handle assemblies $150.00
  • Framing material for walls $120.00
  • Monroe Retro Shock kit $100.00
  • Bottom flooring ACX 3 sheets of 1/4 in 4 x 8 $60.00
  • 1 Gallon of Raka epoxy $100.00
  • Top flooring Arauco ACX 3-sheets of 1/2 in 4 x 8 $90.00
  • Contura switches and housing units $30.00
  • Pettit underside floor paint. $30.00
  • Primer and undercoating paint for fenders $20.00
  • Stainless sub-frame hardware $40.00
  • Fabrication for Fenders and Mounts $300.00
  • Front and rear jacks $200.00
  • Electrical parts for towing $150.00
  • Frame Fabrication $250.00
  • Sub-floor materials $75.00
  • Rust Bullet Frame Paint $70.00
  • Tow Hooks Qty 4 $40.00
  • Wheel adapters $90.00
  • 2 in ball reciever for 3 in tongue $35.00
  • Leaf Spring Hanger Kit $20.00
  • 2- 4 x 8 x 1/8 luan for profile template $20.00
  • 3500 Axle electric brakes aprox $350.00
  • 15" X 18" Windows $140.00
  • Steel for frame $320.00
  • Build manual $60.00
  • Paddle Door latches $45.00
  • Propane tank and bracket $90.00
  • Benroy & Modernistic Trailer Template $90.00
  • Fantastic Vent 5000RBT $152.00
  • Tires $235.00
  • Used Wheels $150.00