Saturday, September 11, 2010

  I've cut out the template for the profile design, I used a couple sheets of 4 x 8 x 1/8 Luan that I got from a big box store for $10.00 per sheet. This will only be used as a pattern / template for the build. Since the profile is 4 x 8 I had to attached the two sheets together and I did this by butting them end to end and taking another piece of Luan that I cut  to 18 in x 4 feet and glued it to the 2 pieces and let it set over night to dry. Then I laid my paper template I got from Lil Bear ( Grant Whipp) over the top of the Luan then traced it with a Sharpie and then cut it out with a jig saw.
 I've gathered most of my information from the Teardrop forum, it has a wealth of information and some very nice and knowledgeable builders that are always willing to provide advice and encouragement. For more detailed information on the actual construction process I purchased the manual from Steve Frederick, it is a little pricey but well worth the money in my opinion, especially since I'm a first time builder, the more I read through the manual the more sense his building method makes and I will be less likely to make costly mistakes.

Saturday, September 4, 2010

The axle was ordered yesterday, it is a Dexter 3500 lbs, 74 inch hub to hub with 6 lug with a 5.5 pattern with electric brakes and the springs derated to 1500 lbs to soften the ride a bit. Next step after I get the axle is to change out the wheel studs on the axle to fit the 16.5 wheel lug nuts of the Toyota 4-runner wheels.

Build costs

  • Total to date
  • Roof rack brackets $100.00
  • LED galley lights $60.00
  • Trim, latches and handle for hatch $130.00
  • Paint and epoxy for roof $125.00
  • Wood for cabin cabinets and roof $200.00
  • LED Cabin Lights $60.00
  • Door Hinges $120.00
  • Misc. glue, bolts and varnish $200.00
  • Aluminum door trim $135.00
  • Cabin lights, 15A inlet, 120 vlt outlet box's $110.00
  • 3 - 4 x 8 x 1/4 birch inside walls $90.00
  • 2- 4 x 10 x 1/4 ACX plywood for outside walls $120.00
  • DMV Registration $165.00
  • Electrical, 12 vlt outlets, battery terminals, fuse block, $130.00
  • Galley hinge and door handle assemblies $150.00
  • Framing material for walls $120.00
  • Monroe Retro Shock kit $100.00
  • Bottom flooring ACX 3 sheets of 1/4 in 4 x 8 $60.00
  • 1 Gallon of Raka epoxy $100.00
  • Top flooring Arauco ACX 3-sheets of 1/2 in 4 x 8 $90.00
  • Contura switches and housing units $30.00
  • Pettit underside floor paint. $30.00
  • Primer and undercoating paint for fenders $20.00
  • Stainless sub-frame hardware $40.00
  • Fabrication for Fenders and Mounts $300.00
  • Front and rear jacks $200.00
  • Electrical parts for towing $150.00
  • Frame Fabrication $250.00
  • Sub-floor materials $75.00
  • Rust Bullet Frame Paint $70.00
  • Tow Hooks Qty 4 $40.00
  • Wheel adapters $90.00
  • 2 in ball reciever for 3 in tongue $35.00
  • Leaf Spring Hanger Kit $20.00
  • 2- 4 x 8 x 1/8 luan for profile template $20.00
  • 3500 Axle electric brakes aprox $350.00
  • 15" X 18" Windows $140.00
  • Steel for frame $320.00
  • Build manual $60.00
  • Paddle Door latches $45.00
  • Propane tank and bracket $90.00
  • Benroy & Modernistic Trailer Template $90.00
  • Fantastic Vent 5000RBT $152.00
  • Tires $235.00
  • Used Wheels $150.00